Rudi’s Fokker E-III ‘Eindecker’ Build

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RudiGreyling
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by RudiGreyling »

Build the Dream, Live the legend, Fly your Own Fighter!
Good Evening Avi8tors,

Still one more CAA hurdle to pass, they need to give me permission to do the proving flights, since it is first of type in RSA apparently only they can allow me with permission to do it. I only have a lowly class 2 test pilot rating which means I can only test fly anything I have a rating on, so hence special permission required to test fly this first of type. I could ask a class 1 test pilot to fly her, but where is the fun in that...hopefully soon!

News: Taxi Testing #2:
Luv it, luv it, LUV-it!!!!!! :lol:
- If you remember I had to tightened up the suspension bungi's of taxi test #1. MUCH much better, very little wing waggle going down the runway.
- Wheelers, man this thing does them brilliantly, you can pick up the tail just below 25MPH, and have enough elevator authority to play wheeling the whole runway length. When you go a bit slow and the tail want to settle down then punch the throttle and it lifts right back up. Makes one look like a Proffesional, meanwhile I am just a weekend amateur warrior :twisted:
- Now that I have had more taxi time I can confirm there is plenty of rudder authorty in the wheeler configuration.
- I can see and feel this airplane just want to fly.
- With what I can see and feel, the best take-off method is most probably going to be to let her fly her self of the runway in wheeler configuration, there will be no need to pull or force her...we will see!
- The Engine parameters are tracking really nice. Both the EGTs and CHTs are tracking each other within a few degrees. Oil temps come up nicely but not overheat during taxi tests which means i think my oil cooler and installed position is working pretty good so far. So I am happy with the engine to progress to flight.
- I am just waiting on one more CAA piece of paper then it will be crow hops down the runway :mrgreen:

Adjustments and Learnings
- I adjusted the prop pitch, but I see I will need to go even coarser, she still manages to reach redline Max RPM during Full Throttle Taxi testing. I want it 300-400 below, before attempting first flight.
- I did a manual mechanical carb sync after overhauling them, but I see I most probably will need to do a vacuum balance while the engine is running, since the Idle RPM is not as smooth as I want it. Never done a vacuum carb sync before, I have the tool, so it is something new to learn, cool!
- I need to learn how to hot start this 'Little Fokker', currently I look a bit embarresing getting it started when it's hot :oops: The Carbs sit on top of the hot engine soaking up engine heat when standing. To make matter worse, the carbs sit at an angle with the tail down, so the carb floats are not perfectly level either. All this makes for some interesting Hot Starts :P but we will learn...

I just luv it...All good so far, just more to learn and experience, part of the great homebuilding journey.

Hold thumbs that little piece of outstanding CAA paper arrives before the weekend, then I might just get a first flight in over the weekend :smt051

Groete
Rudi
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by jimdavis »

Rudi, I hate to say this to someone of your experience - but I have to.

When you are concentrating on getting the carbs balanced - remember that you are doing this work while standing on the edge of a cliff. Move your body slightly the wrong way for just a millisecond and the prop... I don't even want to say it.

Apologies again for sticking my nose in.

jim
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by RudiGreyling »

jimdavis wrote: Thu Feb 18, 2021 10:17 pm Rudi, I hate to say this to someone of your experience - but I have to.

When you are concentrating on getting the carbs balanced - remember that you are doing this work while standing on the edge of a cliff. Move your body slightly the wrong way for just a millisecond and the prop... I don't even want to say it.

Apologies again for sticking my nose in.

jim
Ja Jim you are right, that is one of the reason i have never balanced the carbs while the engine is running, even though i have the tool. I think i will connect the balancer then make it visible in cockpit by attacking it to the king post with tie wraps. Run the engine, see what needs to be adjusted, shut it down, make small adjustments and start it up again. Slow but much safer.
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by jimdavis »

RudiGreyling wrote: Fri Feb 19, 2021 5:35 am
jimdavis wrote: Thu Feb 18, 2021 10:17 pm Rudi, I hate to say this to someone of your experience - but I have to.

When you are concentrating on getting the carbs balanced - remember that you are doing this work while standing on the edge of a cliff. Move your body slightly the wrong way for just a millisecond and the prop... I don't even want to say it.

Apologies again for sticking my nose in.

jim
Ja Jim you are right, that is one of the reason i have never balanced the carbs while the engine is running, even though i have the tool. I think i will connect the balancer then make it visible in cockpit by attacking it to the king post with tie wraps. Run the engine, see what needs to be adjusted, shut it down, make small adjustments and start it up again. Slow but much safer.
Thanks Rudi - I''ll sleep better now! =D> =D> =D> :D

jim
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by RudiGreyling »

jimdavis wrote: Fri Feb 19, 2021 8:44 am
RudiGreyling wrote: Fri Feb 19, 2021 5:35 am
jimdavis wrote: Thu Feb 18, 2021 10:17 pm Rudi, I hate to say this to someone of your experience - but I have to.

When you are concentrating on getting the carbs balanced - remember that you are doing this work while standing on the edge of a cliff. Move your body slightly the wrong way for just a millisecond and the prop... I don't even want to say it.

Apologies again for sticking my nose in.

jim
Ja Jim you are right, that is one of the reason i have never balanced the carbs while the engine is running, even though i have the tool. I think i will connect the balancer then make it visible in cockpit by attacking it to the king post with tie wraps. Run the engine, see what needs to be adjusted, shut it down, make small adjustments and start it up again. Slow but much safer.
Thanks Rudi - I''ll sleep better now! =D> =D> =D> :D

jim
PS: I have to add, this little MGL Vega EMS is a fantastic little colour instrument. It even shows graphs how the EGT and CHT are tracking. I am extremely satisfied how the midrange and full power RPM of this engine is tracking during Taxi and Engine testing as the EGT and CHT are tracking close to each other. So Maybe I am just picky about the Idle RPM to be balanced. That said how smooth should/can a 2 cyclinder 4 stroke aircraft engine idle...a 2 stroke 2 cylinder is smoother since it has double the explosion pulses to smooth it out. We will see. Learning and enjoying the process.
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by RudiGreyling »

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Bare Bones, Grass Roots, Stick and Rudder Flying

Good Morning Avi8tors,

All the CAA hurdles are out the way, Airplane Legal and Pilot Legal.

Taxi Testing #3 and Short Test Flight #1 and #2:
Image

She Flies and here is proof of a short hop and pitch and roll testing.


I did 2 very short test flight, Took off did a 180degree teardrop and landed again.

Learnings
- Just luving it, this is bare bones grass roots flying and you on the stick and rudder all the time.
- Lots of power and lift she gets of the ground very quick.
- Initial Cruise/Climb speed +/- 50MPH (needs lots of testing still)
- She is very sensitive in pitch, and slower in roll (still need to apply aileron gap seals to improve roll response later)
- Lots of adverse jaw with the full flying rudder and tail (No stabilisation), so need to improve my coordinated foot (rudder) and hand (aileron) movements. Knowing this up front I deliberately bought and fitted a massive slip indicator center on the panel to know where to kick the ball.
Image

Adjustments
- I need even more pitch on the prop, I had to back down on the throttle after lift off or the RPM would go to high.
- The CHT's is climbing too fast and too high. I suspect the CHT probes I have are J type and not K type as currently configured and most widely available. If that is the case it means as configured currently as "K probes" they will read high on the instrument, so then there is no CHT problem. Problem is my current CHT probe wire colors Black and White does not correspond to the international accepted color coding for either J or K Type https://www.thermocoupleinfo.com/thermocouple-types.htm. After landing I ripped out my IR laser pointer temperature measurement gun and pointed and physically took the Cylinder Head Temperatures and compared them to gauges. The gauges configured for K type is reading to High, by at least 20%. If I set them to J type they slight reading under by 5%. So from my temp measurements it looks more likely J-Type senders which will solve the too high CHT readings. Unfortunately it is not an easy job to take them out to do a boiling water test. I tried to reach out to a couple of HKS owners to see what CHT probes was supplied with their engine, and what the wire colors are to determine with certainty that I have J type Senders.

Groete
Rudi
Last edited by RudiGreyling on Mon Feb 22, 2021 11:27 am, edited 2 times in total.
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by jimdavis »

It looks like huge fun Rudi. Very well done indeed.

Ha ha ha - the very first thing I noticed about the cockpit was that massive slip indicator. Strangely I suspect that after you have flown a couple of hours you will never look at it again, With an open cockpit the wind slaps you in the side of your face if you don't have the ball in the middle.

ENJOY RUDI!

jim
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by RudiGreyling »

jimdavis wrote: Mon Feb 22, 2021 9:07 am It looks like huge fun Rudi. Very well done indeed.

Ha ha ha - the very first thing I noticed about the cockpit was that massive slip indicator. Strangely I suspect that after you have flown a couple of hours you will never look at it again, With an open cockpit the wind slaps you in the side of your face if you don't have the ball in the middle.

ENJOY RUDI!

jim
Jim you are 100% on the money! :D
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by RudiGreyling »

My good friend Mr Gassman, looked at his HKS engine and confirmed he had J-Type probes. He was also kind to forward me this thermocouple reference chart. It seems that there are MANY standards, and not only the USA ANSI color standard I looked at. The Good news is the Black and White wires ONLY corresponds to J-Type on this chart, the IEC standard. So I deduce, with his engine confirmation, together with my physical IR Gun readings and corresponding wire colors on this chart that with 99.9% certainty I have J-Type CHT probes, which then in turn should solves the perceived high CHT problems experienced on test flight #1 and #2. I will switch the instrument to J-Type and then keep monitoring CHTs and take physical verifications with my IR temperature gun after the next couple of short test flights.

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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by Peter Connan »

Congratulations Rudi!

I have been following this thread for a long time, and can only imagine how happy you must be.
Perseverence, skill and hard work have their rewards.
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by RudiGreyling »

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Good Evening Avi8tors,

Just a short post with a quick video of the actual first flight.



Groete
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

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.....al wat ek wil sê is, dit lyk ZUbeFOK, great stuff well done
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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by jimdavis »

Very neat Rudi. That must be hugely satisfying.

Bottom end of GA - the puddle-jumpers need a whole lot more RUDIs. You are an inspiration!

=D> =D> =D> =D> =D> =D> =D> =D> =D> =D>

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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by jimdavis »

Your approach and landing looked very fast, but I suspect it is just the focal length of the camera.

What was your approach speed? and touchdown/stall speed? Very neat landing by the way.

Oh, and did you NEED that massive slip indicator? I suspect the ball stayed in the middle pretty much ono its own after the first couple of minutes. Yes?

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Re: Rudi’s Fokker E-III ‘Eindecker’ Build

Unread post by Trevor Duane »

Wow Rudi, this is just beautiful. Real hand flying going on there. Congrats Meneer, and well done =D>
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